Category Archives: Van News

News and articles about UK vans – especially information relevant to the van hire market. Coverage of new van model launches from all the major manufacturers – Ford, Mercedes, Volkswagen, Peugeot, Fiat and Citroen.

Volkswagen factory, Wrzesnia, Poland

What does it take to build a new van factory?

Volkswagen’s newest factory will build 17 vehicles per hour, 380 vehicles per day and around 100,000 vehicles each year.

Volkswagen factory, Wrzesnia, Poland

The new Volkswagen Crafter factory in Wrzesnia, Poland

Located in Września, Poland, the new factory is dedicated to the production of the Volkswagen Crafter and its badge-engineered peer, the MAN TGE van. The factory was completed in just 23 months, from breaking ground in November 2014 until the start of production in October.

It’s an impressive lesson in how rapidly the big automotive manufacturers can deploy new production capacity. But what was involved in the creation of this plant? Here are a few numbers:

  • The plant occupies an area of 220 hectares, or around 300 football fields
  • During excavation, approx. 1,000,000 m³ of soil was moved with 50,000 trips by dump trucks.
  • 22,000 metric tonnes of structural steel and 8,000 tonnes of reinforcing steel were used.
  • 50,000 m³ of concrete was poured by 6,000 cement trucks.
  • 4,000 foundation pilings were rammed 16 metres into the ground.
  • 15,000 metres of utility pipe was laid in the plant.
  • 19,000 training sessions were performed in the framework of occupational safety.
  • In the ramp-up phase, approx. 3,500 (construction) workers were employed at the plant construction site in Września.
  • 45 suppliers from Poland supply the plant
  • Now that the plant is complete, around 3,000 employees will work a three-shift system

The new Crafter also promises to be impressive and supremely flexible. The Września factory will build a total of 69 Crafter derivatives. The Crafter will be available with a maximum gross weight of up to 5.5 tonnes and in panel format up to 7.4m long.

Given that the population of the town of Września is only 30,000, one images that this new factory will have a big impact on the local economy as well as the landscape.

What we don’t yet know is if the new Crafter — the first model to be an in-house design, rather than a rebadged Sprinter — have a similar impact on the van market.

BCA LCV auction September 2016

Used van prices hit new record in September

Falling age profiles and strong demand helped keep used van prices at a record high in September, according to auction specialist BCA.

BCA LCV auction September 2016

The average value of a used LCV sold at BCA rose to £6,140 in September, 9.5% higher than at the same point last year. Of course, this increase has been offset to some extent by falling age and mileage:

All vans Avg Age (months) Avg Mileage Avg Value
Sept 2015 55.70 75,348 £5,607
Sept 2016 54.15 71,509 £6,140

Source: BCA

I had expected that rising new van sales would dampen growth in the used market more quickly than it has done. But it looks like I didn’t make sufficient allowance for the improved quality and value of used models that’s resulted from the recovery in the new van market.

Here’s how used LCV prices have changed at BCA over the last year:

BCA LCV sales Aug 15 - Sept 16

BCA LCV sales Aug 15 – Sept 16 (source: BCA)

A shortage of cheap vans?

Within these top level figures are three sectors, fleet/lease, part-exchange and nearly new. The largest and most important of these is the fleet/lease sector, where average age and mileage have fallen over the last year as prices have risen:

Fleet/Lease Avg Age (mnths) Avg Mileage Avg Value Sale vs MRP
Sept 2015 42.07 69,340 £6,416 33.95%
Sept 2016 40.64 63,748 £6,884 35.25%

Source: BCA

The falling average age suggests to me that fleet operators are moving back towards a three-year replacement cycle, perhaps in line with the warranty provisions on many van models.

Interestingly, the average value of part-exchange vans has risen slightly this year, despite an increase in average age and mileage:

Part-Ex Avg Age (mnths) Avg Mileage Avg Value
Sept 2015 80.66 88,421 £3,842
Sept 2016 83.70 91,622 £3,997

Source: BCA

These figures suggest to me that buyers at the bottom end of the market are finding it harder to meet demand for more affordable models.

Will Xmas parcel deliveries support the market?

Duncan Ward is BCA’s Head of Commercial Vehicles. He makes the point that strong growth in a number of economic sectors has helped drive strong demand for used vans over the last year:

“The LCV market has seen continued value growth throughout much of 2016. There has been steady demand for vehicles to service online shopping delivery, the construction and civil engineering industries and the small business and entrepreneurial start-up sector. BCA continues to experience plenty of demand for tippers and dropsides, Lutons and larger panel vans, the latter often going back to work to service the online shopping sector.”

Despite this healthy picture, Ward warned that “volumes are rising” and said that buyers will have “more choice in the weeks ahead”. This could put pressure on values.

However, the used van market saw a surge of demand late last year as couriers hunted down additional vans to meet record demand for Christmas delivery work. I wouldn’t be surprised if such demand helps support the used market again this year.

SsangYong Musso pickup front view

SsangYong offers updated Musso pickup from £15,995 +VAT

Many of the pickups seen on UK roads are fashion accessories, rather than working vehicles. In many cases, it’s obvious that a Ford Focus would have been a more sensible — and easily usable — choice.

Buyers who really need a working pickup aren’t always so keen to splash a lot of cash on something that will have a hard life. That’s where budget competitors like Korean firm SsangYong come into play.

SsangYong Musso pickup front view

The new SsangYong Musso pickup is an improved version of the Korando Sports model

The firm has just updated its 1-tonne payload Musso pickup with Euro 6 diesel engines and increased its towing capacity from 2.7 tonnes to three tonnes. Previously known as the Korando Sports, the firm has decided to reintroduce the Musso nameplate for this model to differentiate this light commercial offering from its passenger car range.

Musso means rhinoceros in Korean, so the choice of name is hardly subtle. But this updated truck should be able to make fair claim to being a tough workhorse. The 1-tonne payload and 3-tonne towing capacity are class competitive, although some more expensive peers can pull 3.5t.

The new and more refined 2.2-litre Euro 6 engine also promises to offer a worthwhile improvement to power and torque compared to the outgoing model:

Korando Sports Musso
Maximum power 155PS 178PS
Peak torque 360Nm 400Nm (from 1,400-2,800rpm)

The new double cab Musso is fitted with multi-link rear suspension and progressive rear coil springs – the only pick-up at this price to offer such a system – which gives a relaxed and comfortable car-like ride, while also carrying over a tonne weight on its load deck.

SsangYong Musso pickup load bed view

The new SsangYong Musso pickup has a one-tonne payload and a three tonne towing capacity.

There are two models in the range. The entry-level SE includes an updated front grill and dashboard, plus silver finish 18″ alloy wheels and hard-wearing wipe-clean TPU (Thermoplastic polyurethane) seat upholstery.

The more upmarket EX model is available with an optional six-speed automatic transmission and boasts black 18″ alloy wheels, roof rails, LED running lights and heated leather seats. There’s also a power operated driver’s seat, automatic air conditioning, automatic headlights, rain sensing wipers, 7” touchscreen RDS radio with iPod and Bluetooth.

The SE model starts from £15,995 +VAT, while the EX starts from £17,995 +VAT, or £18,995 +VAT for the automatic model.

By way of comparison, the starting price for a double cab Mitsubishi L200 Series 5 is £20,249 +VAT. The Nissan Navara starts from £23,520+VAT, while the Volkswagen Amarok starts from £26,150 +VAT.

These are potentially big savings for owners planning to keep the Musso for a few years. Heavy users might also want to consider the fact that the Musso has an unlimited mileage five-year warranty.

While the L200 does have a five-year warranty, it’s capped at a modest 62,500 miles. The Navara’s five-year warranty is limited to 100,000 miles. The Amarok’s manufacturer backing is limited to just three years.

It’s easy to see that if the Musso can deliver the goods, SsangYong could increase its foothold in the UK’s fast-growing pickup market.

Nissan Navara EnGuard rescue pickup

Nissan demos Navara EnGuard all-terrain rescue pickup

How do you combine the Nissan Leaf’s impressive electric car technology with the big Nissan Navara pickup — a vehicle that certainly can’t be powered by the Leaf’s drivetrain?

Answer — bung the Leaf’s batteries in the back of the Navara and use them to provide a zero carbon mobile power source to support all-terrain search and rescue operations. Nissan reckons the combination of zero carbon mobile power and a capable pickup could prove a winning one.

Nissan Navara EnGuard rescue pickup

The Nissan Navara EnGuard all-terrain rescue pickup concept vehicle

To test the waters, the Japanese firm has devised the Navara EnGuard concept, which it describes as the “ultimate all-terrain rescue pickup”. On display at last week’s 2016 Hannover Motor Show in Germany, the Navara EnGuard is designed to operate as a base for life-saving operations in harsh environments.

Based on a Double Cab Tekna version of the Nissan Navara, the Navara EnGuard Concept is also packed with equipment suitable for emergency and disaster recovery work, including an advanced drone to provide vital intelligence about what dangers rescue crews might face.

The prototype portable battery pack fitted to the Navara EnGuard is based on the battery system used in the Nissan LEAF electric car and e-NV200 electric van. With more than 250,000 Nissan electric vehicles sold globally to date, the firm can lay claim to a fair level of expertise in this sector.

The batteries are kept permanently under charge when they’re docked in the pickup’s bed and the Navara’s 2.3-litre turbo diesel engine is running. Each power pack is rated at 2kW and contains seven Nissan EV battery modules inside a weather-proof aluminium housing.

Nissan Navara EnGuard load bed

Built into the load bed is the power pack plus storage for a wide range of rescue equipment.

This substantial power reserve can be accessed through five output sockets on each battery pack. Nissan says the power available would be suitable for specialist cutting or heavy-lifting equipment. The power pack has been designed specifically to provide a zero emission alternative to a petrol generator.

Occupying the rest of the space in the load bed are two pull-out fibreglass trays. The shallow upper tray contains lightweight items such as two-way radios, ropes and an axe. The lower tray is deeper and narrower, storing larger items such as an oxygen tank and resuscitation kit, life jackets and buoyancy aids.

Key to the car’s rescue role is a drone, a DJI Phantom 4 with an operating ceiling of 6,000 metres. Weighing just 1,380 grammes, it can fly at speeds of up to 20 metres per second for close to 30 minutes and can relay images back to the concept car. These are viewed on a pop-up HD screen hidden in the load bed wall.

Nissan Navara EnGuard drone

A drone is provided to enable rescue crews to conduct aerial searches using the drone’s onboard camera and a display fitted in the load area.

The Navara EnGuard also boasts raised and upgraded suspension and a modified roofline with a fully-featured light bar. Fluorescent green was chosen as a highlight colour for the EnGuard due to research showing that this is the most visible colour in daylight.

This well-specified model is still a concept and I suspect it will remain so. But Nissan is raising the profile of proven technology which could easily make it onto the option list of future pickup and van models.

Nissan NV300 van

Revealed: New Nissan NV300 medium van

Nissan has unveiled the new NV300 van — the long-awaited replacement for the Primastar medium van.

Nissan NV300 van

Like the Primastar, the NV300 is based on the Renault Trafic/Vauxhall Vivaro. The NV300 will be built at the Renault-Nissan Alliance factory in Sandouville, France and will be on sale across Europe from November.

The NV300 boasts a payload of up to 1,300kg and will complete Nissan’s LCV range, filling the gap between the firm’s own NV200 van and the Renault Master-based NV400.

Nissan NV300 badgeFour NV300 panel van models will be available, based on two wheelbase choices and two roof heights. A six-seater crew van and chassis cab models will also be offered, as will a nine-seater Combi.

The NV300’s attractions include a five-year/100,000 mile warranty, which trumps the four-year offering available from Renault and Vauxhall. Dealership or fleet marque policies might also tempt buyers to choose the NV300 in favour of its near-identical siblings, the Trafic and Vivaro.

Nissan NV300 van interior

Inside the new Nissan NV300

Engine torque

Four engine options will be offered on the NV300, all of which are based on Nissan’s tried and tested 1.6-litre dCi diesel engine. The same engine is also used in the Qashqai and X-Trail crossovers.

NV300 buyers will be able to choose from power outputs of 95hp, 120hp, 125hp and 145hp. The first two are single turbo engines, while the latter pair are twin turbo. All are mated to a six-speed manual transmission. Not all engines will be available with all body styles.

The twin turbo models have Stop & Start engine technology for reduced fuel consumption, plusan ECO mode switch with gear shift indicator. It’s also an option on 95bhp unit. This allows drivers to optimise fuel consumption by limiting torque and smoothing accelerator response. The most efficient panel van is the 125hp, with Combined Cycle fuel economy of 5.9 litres/100km and CO2 emissions of only 155g/km.

Across the range, fuel consumption is on average 1.0 litres/100km lower than the Nissan Primastar. Nissan believes that this, plus the five-year warranty and two-year/25,000 mile service interval will give the NV300 the lowest running costs in its sector.

It certainly seems a tempting package.

Ford Transit EcoBlue

Ford: Transit EcoBlue could save £1,250 over 80,000 miles

Ford’s best-selling Transit and Transit Custom vans will now benefit from a reduction in fuel consumption and a significant fall in CO2 emissions, thanks to the firm’s all-new EcoBlue diesel engine.

Ford Transit EcoBlue

The Ford EcoBlue 2.0-litre diesel will replace the 2.2-litre TDCi engine previously used across the Transit and Transit Custom ranges. EcoBlue promises to deliver improvements in fuel efficiency of up to 13% and CO2 emissions from just 157g/km, along with improved low-end torque.

The new engine is avaialble now and offers three power levels, 105PS, 130PS and 170PS. Low-end pulling power is said to be improved across the range, with 20% more torque available at 1,250rpm. That means responsive, relaxed performance during regular driving — and fewer gear changes.

Transit models equipped with the new engine and optional Auto-Start-Stop will deliver average fuel consumption of 42.8mpg and CO2 emissions of 174g/km, says Ford. The equivalent figures for the smaller Transit Custom are 46.3mpg and 157g/km.

Ford believes the engine’s improved fuel efficiency could save van operators up to £1,250 over 80,000 miles, based an operator replacing an outgoing Transit Custom 100PS model with an EcoBlue 105PS model.

Service intervals have also been extended and are now two years/36,000 miles for both Transit and Transit Custom models. Personally, I like the idea of such long intervals for high mileage users. However, I can’t help feeling personally that two years is just too long for a vehicle to go without an oil change and mechanical inspection. Maybe I’m just old fashioned…

New Transit AWD

Ford also used the IAA Commercial Vehicle Show in Hanover as an opportunity to showcase an updated all-wheel drive system for the Transit.

The new intelligent Transit AWD system combined the front differential and AWD coupling into a single unit, reducing weight by 10kg and allowing the driveline to be packaged more efficiently around the EcoBlue engine.

The electronically-controlled coupling can vary front/rear torque distribution by between 0:100 and 50:50. Auto AWD mode is used for standard driving, while an AWD Lock mode is available for times when permanent four-wheel drive is required.

Transit AWD models can be specified with either the 130PS or 170PS Ford EcoBlue engines, across a range of panel van and chassis cab body styles. The new Transit AWD will be available to order later this year for delivery in 2017.

Improved auto gearbox

No one can accuse Ford of resting on its laurels. In addition to the new EcoBlue engine and AWD system, the firm unveiled a new six-speed SelectShift automatic transmission for Transit and Transit Custom vans at the IAA Show.

The new system is based on a design that’s been proven in the North American market, where it’s been used in front-wheel drive vehicles with a torque capacity of more than 415Nm. The new system will be available in Transit Custom and front-wheel drive Transit models specified with 130PS or 170PS engines. Auto-Start-Stop will be standard on all automatic variants.

Ford says that the SelectShift system has an average gear shift time of less than 0.5 seconds and has been optimised for commercial users. Manual shifting is available if required, using a switch on the gear lever.

 

Volkswagen e-Crafter electric van

Volkswagen unveils e-Crafter electric van concept

Volkswagen has unveiled an all-electric version of its new Crafter van at the IAA Commercial Vehicle show in Hannover.

Although it’s still a concept at this stage, the firm says that an electric Crafter was always part of the plan for the new range and that the first e-Crafter vans “will be in customer hands by 2017”.

Volkswagen e-Crafter electric van

The Volkswagen e-Crafter electric van concept is expected to go into production in 2017.

VW says that the e-Crafter will have the same loadspace as conventionally-powered models, with a payload of up to 1.7 tonnes. Maximum speed will be limited to 80km/h (50mph), enabling the e-Crafter to deliver a range of more than 200km (125 miles).

However, VW says that future options may include more powerful battery packs providing a range of up to 400km (250 miles).

The concept vehicle’s battery pack, which is made up of 312 cells and has a total capacity of 43 kilowatt hours, is accommodated in under the cargo space floor, so it doesn’t alter the internal space that’s avaialble. Drivers with access to a fast charger will be able to charge the 43kWh battery to 80% capacity in just 45 minutes.

More details to follow when the e-Crafter goes into production.

UK CV production falls as exports slump in August

UK commercial vehicle production fell by 12.2% to 3,185 units in August, thanks to a 21.9% drop in the number of vehicles exported.

The figures, compiled by the Society of Motor Manufacturers and Traders (SMMT), show that total UK CV production has now fallen by 3.2% so far this year, compared to the same period last year.

CV output, August 2016

UK CV output, August 2016 (source: SMMT)

After the rapid recovery seen in 2014/15, a moderate slowdown in demand isn’t entirely surprising. It’s probably fair to assume that the backlog of renewals has now cleared and companies are moving back to a normal replacement cycle.

Commenting on the figures, Mike Hawes, SMMT chief executive, said:

“Underlying demand for UK CV production is broadly stable, despite the headline falls that are predominantly due to a strong performance in 2015 driven by regulatory changes that altered fleet renewal patterns. It’s a trend we expect to continue throughout the year. For long term strength to be upheld, maintaining competitive trading conditions and global demand will be vital.”

Here’s how CV output has changed since 2008. The ramp up in demand over the last couple of years is clear. In comparison, last month’s slowdown is quite modest. I don’t think it’s a cause for concern.

CV output rolling year Aug 08-16

Source: SMMT (www.smmt.co.uk)

All-new Volkswagen Crafter

All-new Volkswagen Crafter unveiled at global launch

No fewer than 69 versions of the new Volkswagen Crafter will be available to order by mid-2017.

The all-new model marks a bold change for Volkswagen, as previous versions of the Crafter have simply been Mercedes-Benz Sprinters fitted with VW engines.

All-new Volkswagen Crafter

Here’s an overview of the choices that will be available once the model roll-out is completed next year:

  • 4 base models, 3 lengths, 3 heights
  • Front, rear or 4MOTION all-wheel drive
  • Manual or automatic gearbox
  • Payload of up to 5.5 tonnes (i.e. 7.5 tonne gross weight?)
  • Maximum cargo volume of 18.4 cubic metres
  • Panel van, single and double cab chassis cab models plus conversion options such as tippers
  • The new Crafter will be available ex-factory with additional equipment such as ex factory as a second compressor for refrigeration or fresh produce applications, four variants of a second battery, a second air conditioner and a second heat exchanger for a fuel-operated auxiliary heating system.

Essentially the Crafter offers everything that the Mercedes Sprinter, Iveco Daily and Ford Transit offer — the three other heavy vans in the market from which VW will hope to take market share.

Cab shot of new Volkswagen Crafter

Inside the new Volkswagen Crafter

One criticism of past Crafters is that they lacked pulling power when fully loaded, due to using car-derived 2.0 TDI engines. Volkswagen says that the Euro 6 EA 288 Commercial 2.0-litre TDI engine used in the new van is has been developed to meet the needs of commercial use and should offer an improved performance.

Pre-sales of the new Crafter begin in November 2016. UK launch is expected in Spring 2017. The first models to hit the roads seem likely to be front-wheel drive models, which will offer gross weights of 3.0-4.0t and engine power ratings from 102 PS to 177 PS.

From around mid-2017, the powertrains on offer will be supplemented by the 4MOTION all-wheel drive system with a transversely mounted engine and the rear-wheel drive system with a longitudinally mounted engine.

BCA van auction

Used van prices set £6,000+ record in August — BCA

Used van prices at BCA set a new record in August, rising over £6,000 for the first time to £6,089. That’s 2.6% (£158) more than in July, and 10.5% (£582) more than in August 2015.

Of course, vehicle mix and average age will have affected this high price. Vans sold last month were on average two months younger and had 5,000 fewer miles on the clock than in August 2015:

All vans Avg Age (mnths) Avg Mileage Avg Value
August 2015 55.78 75,763 £5,507
August 2016 53.66 70,853 £6,089

Data courtesy of BCA

BCA’s Head of Commercial Vehicles, Duncan Ward, commented:

“The LCV market in August was particularly strong at BCA considering the holiday season was still in full swing. Conversion rates improved and demand was significantly stronger than we had seen in July.”

BCA van auction

August’s rise was the result of a sharp rise in values for vans sold as part-exchange vehicles. The average price of a part-ex van rose by £282 to more than £4,000 in August.

In contrast the average value of ex-fleet and lease vans rose by just £1 in August. These 3-4 year old vehicles form a large part of the used van market and are perhaps the most liquid and consistent indicator of market conditions.

Condition remained as important as ever in terms of securing a decent price, but Duncan Ward also commented that with wholesale volumes rising, “there is no room for complacency” — despite recent price rises.

I’d take this to mean that Mr Ward believes prices are unlikely to rise further and could fall — but we’ll know more when September’s sales figures go through.